What is factory automation?
Factory automation is the application of technology and systems to automate a production process with the aim of increasing productivity and reducing costs. The automation level may vary from end to end automation from single -traded automation. Factory automation can be applied at every stage of the production process such as material quantity control, production and assembly, packaging and distribution.
Factory Management Software
Factory management software plays a critical role in modern manufacturing facilities to increase efficiency, optimize processes and reduce costs. These software offer comprehensive solutions for planning, monitoring and controlling production processes. It provides integrated solutions in many areas, from production planning to inventory management, from quality control to maintenance and repair tracking. Factory management software offers managers the opportunity to make instant decisions thanks to real-time data collection and analysis capabilities. Remote monitoring of data with Mobile Application integrations is of great importance for your instant decisions. These software can monitor machine performance, predict malfunctions and optimize maintenance processes. At the same time, it also supports supply chain management, ensuring effective management of all processes from the supply of raw materials to the distribution of final products. With workforce management modules, it is possible to monitor employee performance and efficiency, balance workloads and determine training needs. It also provides cost savings by monitoring and optimizing energy consumption in line with energy management and sustainability goals. Thus, factory management software supports digital transformation in production processes, increasing the competitiveness of businesses and contributing to achieving industry 4.0 goals.
Worker and machine performance measurements are vital to increase efficiency and ensure operational excellence in production processes. Worker performance measures evaluate individual workers' productivity, efficiency, and contribution to quality. These measurements are used to determine employees' competencies, identify training needs and balance workload. For example, metrics such as the number of parts produced per hour by a particular worker, the error rate, or whether his work complies with quality standards are tracked. This data helps managers manage their workforce more efficiently and create incentive systems. Machine performance measurements are used to evaluate the efficiency, reliability and capacity of production equipment. Data such as machine uptime, failure rates, maintenance needs and energy consumption are constantly monitored and analyzed. In this way, possible malfunctions can be detected in advance, proactive maintenance can be carried out and machine downtime can be minimized. Additionally, operational costs can be reduced by monitoring energy efficiency. A holistic evaluation of both worker and machine performance ensures maximum efficiency in production processes. These performance measurements contribute to businesses using their resources in the most effective way, improving production quality and increasing their overall competitiveness.
Solutions to Current Production
It consists of innovative strategies and technologies that businesses offer to optimize their existing production processes, increase efficiency and reduce costs. These solutions can be applied at every stage of the production line and are often supported by software tools. For example, digitalization of production processes and integration of automation systems improves production quality by reducing human errors.
New Production Solutions
New production solutions include advanced technologies and methods that radically transform production processes along with the innovations brought by Industry 4.0. These solutions are characterized by the integration of modern technologies such as smart factories, internet of things (IoT), big data analytics, artificial intelligence, robotic automation and digital twin technology.
Smart factories increase efficiency thanks to the ability of machines and systems on the production line to communicate with each other, learn and adapt on their own. IoT devices collect real-time data from production processes and analyze this data to detect disruptions and inefficiencies in the processes.
Big data analytics processes this data, allowing better decisions to be made and optimization of production processes. Artificial intelligence and machine learning help solve complex problems in production processes and develop proactive maintenance strategies. Robotic automation increases production speed and accuracy by automating tasks that are repetitive and prone to human error.
Digital twin technology creates a digital copy of physical production processes, allowing simulation and optimization studies to be carried out. In this way, possible problems in production processes can be detected and solved in advance. New production solutions also focus on sustainability and energy efficiency. Energy management systems monitor and optimize energy consumption, while environmental impacts are reduced by the integration of renewable energy sources. As a result, new production solutions help businesses increase their competitive advantage and make production processes more flexible, efficient and sustainable.
End-to-End Production Solutions
End-to-end production solutions are integrated and comprehensive approaches that cover all stages of the production process from the beginning to the end. These solutions bring together processes such as supply chain management, production planning, materials management, production, assembly, quality control, packaging and distribution. Supported by end-to-end solutions, digital technologies and automation systems, it increases efficiency, reduces costs and optimizes production processes. This integrated approach allows businesses to produce flexibly, quickly and sustainably and provides a competitive advantage.
Smart Factory products and solutions
Quickly integrate equipment into your factory
The Smart Factory brings together smart people, smart equipment, precision processes and advanced automation software systems. Help semiconductor factories around the world – including the most demanding chip manufacturers – reduce risk and enable Smart Manufacturing relies on our factory automation software to help.
Our Factory Automation solutions are developed to help you achieve resource- and cost-optimized production, as well as high availability of plant and machinery. Our portfolio offers value in the areas of continuous optimization of plant operation, comprehensive preventive maintenance and the fastest possible repair. focuses on providing
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Meeting
We hold a legislative meeting and plan your requests.
Development
Planned requests are being developed and tested.
Delivery
After the adjustments made as a result of the testing, the project is delivered.
Choose how you want to work with us
We offer 4 different options for software development processes.
I want an appointment from a specialistJoint development
We can help develop and implement all project management activities so your team can focus their attention elsewhere.
Niximera automation library
Some customers choose to use our rapid development products as the backbone of their connectivity and automation.
Turnkey solutions
We can provide a complete production software solution tailored to your unique production processes.
Outsourcing
Can be an integral part of your team for a period of time, following your development process and using your assets.
Works well in basic factory applications.
Powerful scripting engineProvides total flexibility in automating your factory processes. Structured text scripting means anyone can do it. A familiar syntax means most programmers can provide assistance even if they are not familiar with Niximera Automation. Fully multithreaded: Every process or create a separate loop for part of an operation. Arrange your control loops logically instead of combining them into one large loop. Make changes on the fly: No need to stop and recompile every time you want to add a new screen element or fine-tune the script.
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